Characteristics of the object
X5 Group's distribution center in Podolsk is a modern logistics complex equipped with advanced automated storage and handling systems
Year of realization
Our customer's request
The main task set before our team was to perform a full range of works on treatment and restoration of concrete floor, designed for significant loads from warehouse equipment, forklifts and constant movement of goods
Our priorities
1. Strength and durability
We have applied only proven technologies capable of withstanding high mechanical loads
2. precision and quality of machining
Thorough sanding and careful treatment of joints completely exclude the appearance of irregularities and defects
3. minimum lead times
The organization of the work was designed so as not to disrupt key logistical processes
Technologies used
1. Polished concrete
Technology that provides high strength and durability with minimal operating costs
2. Patching potholes with a mixture of silica sand and epoxy primer
Strengthens the resistance of the surface to loads
3. Filling of joints with elastic polyurethane
Allows to compensate for temperature movements and prevents the edges of concrete slabs from collapsing
Main stages of work performed
1. Dismantling of the top coat by rough mechanical grinding
Mechanical cleaning and treatment of concrete substrate
2. Strengthening of the top layer of concrete and dedusting
Treatment of the coating with hardening impregnation
3 Treatment of cracks, potholes and cavities with deep penetration epoxy primer mixed with quartz sand
Repairing defects with epoxy compound
4. Repair of intertile joints with epoxy primer of deep penetration mixed with quartz sand
Precision milling and machining with diamond disks to form smooth and strong joints followed by epoxy filling
5. Mechanical polishing
Giving the concrete surface a smooth texture and shine with large-scale polishing technology
6. Chemical polishing to the level of
Application of deep penetration primer and protective materials
7. Quality control
Checking the evenness, strength and readiness of the pavement for use
Thanks to well-organized work stages and the use of modern materials, the coating of the X5 Group distribution center received reliable protection from external influences, which significantly increases its service life even under intensive loads
